Fiber Optic Ribbon Production Line With Four / Six / Eight / Twelve Fibers

Fiber Optic Ribbon Production Line With Four / Six / Eight / Twelve Fibers

1. Application

The line is mainly for producing optical fiber ribbons with six or twelve fibers. It can meet with YD/T979-1998 standard and satisfy the application of optical fiber ribbon cable and other communication products.

2. Main technical data

2.1 Structure speed Max 800m/min

2.2 Production speed 100-600m/min(details as below)

400 m/min max (6-optical fiber, with or without mark printing)

400 m/min max (6-optical fiber, with or without mark printing)

2.3 Max additional attenuation 0.01dB/km

2.4 Environmental requirement

Temperature for normal work 15-40℃

Humidity for normal work 50-80％

2.5 Meter accuracy of capstan counter <1‰

2.6 Take-up

2.6.1 Take-up tension

It can be adjusted independently, and the tension is stable. The adjustment range is 0.1N -12N and the error is 0.05N

2.6.2 The traversing pitch

It is adjustable, the adjustment range is 0.1-5.0 mm, and the accuracy is 0.01mm

2.6.3 Static release device

It is installed near to the take-up place, and the static electricity should be fully removed to ensure that the colored optical fiber ribbon is not affected by the static electricity

2.6.4 Max loading weight for take-up 30kg

2.6.5 Flange diameter range of take-up reel 200-500mm

2.6.6 Flange width range of take-up reel 100-500mm

2.6.7 Take-up axis diameter 50.8mm, 25.4mm(convenient for change)

2.6.8 Automatically adjusting traversing pitch and can be fine adjusted manually

2.6.9 It can be automatically stopped when the optical fiber broken or fiber optic ribbon runs out.

2.6.10 It is with belt storage function, it can realize the online reels change, and the optical fiber waste is not more than 50m.

2.7 Pay-off

2.7.1 Pay-off tension

Each pay-off tension can be adjusted separately. It is convenient and with good visuality. The pay-off tension is stable and adjustment range is 0.7N-1.6N, allowance error is ±0.03N,mechanical type control.

2.7.2 Static release device

It is installed during the course of pay-off, and the static electricity should be fully removed to ensure that the colored optical fiber ribbon is not affected by the static electricity

2.7.3 Max loading weight for take-up 10kg

2.7.4 Flange diameter range of pay-off reel 150-400mm

2.7.5 Flange width range of pay-off reel 100-300mm

2.7.6 Pay-off axis diameter 25.4mm

2.7.8 It can be automatically stopped when the optical fiber is broken or fiber optic ribbon runs out.

2.8 Material supply system

It can realize heating, heat preservation function (water for insulation). The jel supply pressure is adjustable and the adjustment range is 0.1Bar-10Bar. The material storage tank capacity is more than 20kg and can be easily disassembled.

2.9 Curing system

The instant lighting intensity can be step-less controlled with the production line speed and real time monitored. The process speed is automatically matches technical speed and the matching coefficient can be set. When abnormal happens, it can automatically slow down or stop according to the state of curing oven. It is with temperature display and overheating temperature alarm, and wit automatically slow down or stop function.

3. Configuration of the line

3.1 12-Opticla fiber pay-off (with static release device)

3.2 Reel waking type optical fiber ribbon pay-off

3.3 Optical fiber leading and die adjustment platform

3.4 Resin material supply system

3.5 Curing system

3.6 Capstan and take-up tension device

3.7 Take-up and traversing device

3.8 Electric control system

Machine Photo